Job Description
• Review of daily operation conditions and technical recommendations for operation in case.
• Working with special software’s of chemical engineering such as Aspen Hysys, Aspen B jack, Pipesys ,flare net for simulation and equipment sizing
• Updated process drawings (PFD,PID,etc) and documents according MOC and TSR.
• Evaluate new chemicals suppliers& manufactures evaluation in order to find and replace new chemical recourses.
• Check COA& Spec of all chemicals, raw materials and comparing it with test results in order to approve or reject of them.
• Prepare annually bill of material (BOM) based on plant capacity and raw materials consumption.
• Sizing & simulation of all new lines and process equipment in the plant
• Attending at PSSR meeting of plant in start-up phase.
• Prepare mass and energy balance reports daily.
• Participation in commissioning & pre commissioning of new projects.
• Prepare of Utility and chemical consumption in daily and monthly basis.
• Participation in preparing Test schedules and updates it in order to minimize test cost and better products quality.
• Daily Review the test results of process condition & products.
• Evaluating raw material and chemicals suppliers based on quality evaluation form of suppliers.
• Cooperation with production control & energy group.
• Participate in PHA teams , HAZOPS and PSM meetings and process comments.
• Review and revise IMS docs related to process ( MS, PDS, MSDS ,etc) annually.
• Cooperation with operation team for problem solving.
• Reply queries of other departments (HSE, operation, Maintenance, asset, Engineering, commercial, SOP, etc) related to process.
• Prepare Process optimization report monthly.
• Prepare Chemical consumption report monthly.
• Adjusting chemicals, catalysts and raw materials consumption via ERP system weekly
• Prepare Shut down and production stops reports in case.
• Prepare down time reports monthly and in case.
• Prepare NC and CA (non -conformity and corrective actions) reports and check for effectiveness.
• Cooperation in RCA meetings for process problems and troubleshooting.
• Prepare process review for TSR(technical service request)
• Cooperate in Commissioning, per-commission and start up procedures for new projects.
• Cooperate on waste management monitoring and control in order to reduce emission and waste of raw material.
• Record data to optimize the operation and modify the documents
• Maintain, develop, broadcast and documenting Division’s related knowledge
• Recognize, Evaluate, follow up and inform colleagues about (Internal & External) risks